Dayton Industrial Fan

Industrial fans are an essential investment for warehouses, factories, and other commercial settings. Keeping large spaces properly ventilated is crucial for employee safety and comfort. When it comes to industrial-grade fans, Dayton is one of the most trusted names in the business.

Dayton industrial fans are built to last and engineered to provide maximum airflow. With a variety of sizes, features, and mounting options, Dayton has industrial fans suitable for any application. This comprehensive buying guide will provide an in-depth look at Dayton industrial fans to help you select the right model for your needs.

Key Features of Dayton Industrial Fans

All Dayton industrial fans are constructed with durability in mind using quality components. Here are some of the standout features:

• Powder-coated steel housing – The housing on Dayton industrial fans resists scratches, corrosion, and rust. This heavy-duty construction allows the fans to withstand the demanding conditions of an industrial setting.
• Enclosed ball bearings – Sealed bearings prevent dust and debris from contaminating the internal mechanisms of the fan. This extends the operating life significantly.
• Balanced blades – Computer balancing ensures the fan blades have uniform weight distribution to minimize vibrations during operation. This results in smoother, quieter performance.
• Multiple speed options – Many Dayton fans offer various speed settings to help regulate airflow based on your specific ventilation needs.
• OSHA-compliant safety guards – Integrated wire fan guards prevent accidental contact with moving blades to improve safety. The guards comply with Occupational Safety and Health Administration (OSHA) regulations.
• ETL certified – Dayton fans are ETL certified to meet the latest US and Canadian safety standards for electrical equipment. This rigorous testing verifies their safety, quality, and reliability.
• Motor overload protection – Built-in auto reset thermal overload protection shuts the motor down in case of overheating and automatically restores operation when it cools down.

Installation of Dayton Industrial Fans

Installing a Dayton industrial fan is a straightforward process, though professional installation is recommended for some of the largest models. Here are the basic steps:

• Select an appropriate mounting location with adequate clearance and support for the fan. Consider ventilation patterns and obstacles.
• Use the provided hanging brackets or mounting feet to properly affix the fan per the installation guide. Various mounting configurations are available.
• Make electrical connections to power supply as specified in manual, being sure to follow local electrical codes. Use proper gauge electrical wiring.
• For belt-driven fans, install and align the drive belt between fan shaft and motor pulley. Adjust belt tension as needed.
• Ensure the fan blades spin freely without contacting shroud or guard. The blades should be centered within the shroud.
• For ducted fans, securely attach the ducting to the outlet using approved methods to create an air-tight seal.
• Test operation of the fan and make any necessary adjustments before regular daily use.

Proper installation optimizes airflow and reduces noise and vibration for peak fan performance. Always refer to the product manual for complete installation details. Consider having a certified electrician tackle the electrical hook-up.

Where to Buy Dayton Industrial Fans

As one of the most recognized brands in the industry, Dayton industrial fans are widely available through various suppliers. Here are some of the best places to buy:

• Grainger – As one of the largest industrial supply companies, Grainger is a premier distributor of Dayton fans and related accessories. Many models are in stock for fast shipping. Grainger offers convenient online ordering.
• Zoro Tools – This online retailer specializes in industrial equipment and tools, including an extensive selection of Dayton ventilation fans with competitive pricing and discounted shipping promotions.
• Global Industrial – Featuring over a dozen Dayton fan options, Global Industrial has become a go-to online supplier for businesses. Helpful customer service and easy online ordering process.
• Northern Tool + Equipment – Both in stores and online, Northern Tool stocks heavy-duty Dayton fans suitable for agricultural, commercial, and shop applications.
• McMaster-Carr – Known for fast order fulfillment, McMaster-Carr has a limited but reliable selection of popular Dayton industrial fan models.

For the biggest selection and best pricing, Grainger and Zoro Tools are highly recommended Dayton fan providers. Be sure to comparison shop to find deals on shipping costs.

Available Sizes of Dayton Industrial Fans

Dayton makes industrial fans in a wide range of sizes from compact 10 inch diameter models up to massive 84 inch fans capable of delivering over 400,000 CFM airflow. The most common sizes include:

• 10 to 24 inches – Smaller Dayton fans in this size range are suitable for light-duty ventilation needs or smaller spaces. Great for circulating air in workshops or garages. More compact and easier to install than larger models.
• 30 to 48 inches – Mid-sized fans that deliver stronger airflow for most general industrial purposes. Typically mounted on walls or ceilings. Available in belt-drive and direct-drive motors.
• 54 to 72 inches – For heavy-duty applications, these extra-large Dayton fans provide high velocities and huge cubic feet per minute (CFM) airflow. Require very sturdy mounting and often have caster wheels for portability.
• 84 inches – One of the largest single fan units that Dayton offers. The 84 inch model produces massive airflow to ventilate expansive warehouses and manufacturing plants. Typically floor-mounted given its mammoth size.

Consider room dimensions, ceiling height, and air circulation needs when selecting the properly sized fan. Larger fans may require additional structural reinforcement.

How Dayton Fans Compare to Other Brands

Dayton industrial fans are favorably comparable to competitors like Patterson and TerraBloom. Here’s how they stack up:

• Durability – Dayton fans feature all-metal construction and sealed bearings on par with other top brands designed for rugged use.
• Performance – In terms of CFM airflow and velocity, Dayton offers similar specs and motor power as alternatives within the same size classes.
• Noise Level – Average sound levels are competitive for industrial fans, though Patterson tends to have slightly quieter models on average.
• Price – MSRP pricing is very aligned between these major brands, but Dayton often has more frequent discounts and savings opportunities.
• Maintenance – Routine maintenance needs are standard, but Dayton fans tend to have slightly longer average service intervals before needing repairs.
• Warranty – Patterson leads with 5-year warranties on some models, but Dayton still provides strong 1-year warranties on complete fans.

While very comparable, Dayton leads when it comes to reputation, availability, and sheer diversity of industrial fan models within its trusted brand.

Cost Range of Dayton Industrial Fans

In terms of upfront purchase price, expect to pay the following general ranges for Dayton industrial fans:

• Small 10 to 24 inch belt-drive fans – $250 to $700
• 30 to 48 inch direct-drive wall/ceiling mount – $700 to $1,500
• 54 to 72 inch floor and wall fans – $1,500 to $3,000
• Large air circulators and exhaust fans – $3,000 to $6,000
• Giant 84 inch warehouse fans – $6,000 to $10,000

This pricing can fluctuate based on selected speed/power, mounting configuration, and any accessories. Be sure to account for professional installation costs on larger units.

Ongoing costs include periodic replacement of consumable parts like belts and limited repairs as units age. Proper maintenance greatly extends lifespan and minimizes lifetime ownership costs.

Maintenance Tips for Dayton Fans

To keep Dayton industrial fans operating at peak efficiency, follow these maintenance best practices:

• Cleaning – Use compressed air and a damp cloth to regularly remove dust and debris on motor, vents and blades. Avoid immersing or pressure washing.
• Inspections – Check for unusual vibration, noises, wobble and overheating. Fix issues immediately to prevent further component wear.
• Lubrication – Apply lightweight machine oil to fan shaft bearings every 2-3 months. Follow lubrication schedules in product manuals.
• Belt tension – For belt-drive fans, check belt tautness monthly. Adjust tension or replace belt as needed.
• Blade straightening – Over time, sustained airflow can bend fan blades slightly. Carefully straighten blades to restore full clearance.
• Bearing replacement – Expect to replace bearings every 2-5 years. Use technicians for large bearing swaps.
• Motor servicing – Motors may need professional servicing every 5+ years. Involves internal cleaning and new bearings/seals.

Regular upkeep extends fan lifespan by many years. Be sure to use proper lockout procedures when conducting maintenance on larger units.

Energy Efficiency of Dayton Industrial Fans

In general, Dayton industrial fans offer good energy efficiency that is on par with competitors. Here are factors that impact their efficiency:

• Motor type – Models with electronically commutated (EC) motors are the most energy efficient option. Standard AC motors are less efficient but more affordable.
• Fan blade design – Dayton fans with airfoil blades optimized for airflow produce greater ventilation with lower power consumption.
• Speed controls – Fans with adjustable speed settings use less energy when operated at lower speeds.
• Size – Larger diameter fans move more air using proportionally less energy than smaller models.
• Maintenance – Well-maintained fans without dust buildup, debris and worn bearings operate closer to peak efficiency.

New EC motor models released by Dayton provide the best efficiency. Proper sizing, speed adjustment and regular maintenance also optimize energy performance.

Reviews of Dayton Industrial Fans

Dayton industrial fans consistently earn strong reviews and high satisfaction ratings from customers:

• Durable construction and quality components result in fans that last for years of daily use.
• Moving massive amounts of air, the fans offer powerful airflow to ventilate large commercial spaces.
• Various mounting options and easy installation make the fans adaptable to any facility.
• Dependable performance and low maintenance needs keep downtime and labor costs down.
• Noise levels are acceptable for industrial environments and the fans run relatively smoothly.
• Good value relative to the performance delivered from these heavy-duty fans.
• Responsive customer service provides speedy support if any issues arise.

Businesses praise Dayton’s combination of reliability, power and affordability. These capable workhorse fans get the job done.

Cleaning Dayton Industrial Fans

Over time, dirt and dust inevitably accumulate on industrial fans. Here are some tips for cleaning Dayton models:

• Wipe down the exterior housing using a soft cloth dipped in a mild detergent solution. Avoid abrasives.
• Carefully vacuum fan blades, guards, vents and motor using a brush attachment.
• For deeper motor cleaning, remove the fan blades and cover to access internal components.
• Remove stubborn dirt buildup with a degreasing solvent like mineral spirits applied to a cloth.
• Compressed air can dislodge debris in tight crevices and vents.
• Never spray fan motors directly with water or solvents. Use a cloth instead.
• Ensure all electrical power is disconnected before attempting any motor cleaning.
• Allow all components to thoroughly dry before reassembling and operating.

Proper cleaning removes contaminants that can unbalance blades and lead to overheating. Be extremely cautious when working around larger fan motors and blades.

Dayton Industrial Fan Warranties

One of the most comprehensive warranties among industrial fan brands, Dayton provides strong coverage:

• Complete Unit – 1 year warranty covers the entire fan for defects in materials and workmanship.
• Motors – 3 years on motors for wear and failure during normal use.
• Blades – Lifetime warranty on fan blades under normal operating conditions.
• Corrosion Resistance – 5 year warranty covers finish corrosion and rust-through defects on all painted metal fan components.

Coverage periods begin on the purchase invoice date. Dayton continues to stand behind their products post-sale. Always register new fans immediately to take full advantage of the warranty terms.

Using Dayton Fans in Commercial Settings

With their rugged industrial-grade construction, Dayton fans are ideal choices for commercial and public buildings including:

• Warehouses and storage facilities – Large Dayton fans provide critical ventilation and air movement between shelves and racks. Helps maintain temperature control.
• Manufacturing plants – Excellent for clearing dust, fumes and vapors from machinery workstations in factories.
• Agricultural settings – Durable designs hold up in dusty, humid farm environments for ventilation.
• Arenas and stadiums – Circulate huge volumes of air to avoid temperature gradients and stagnant zones in massive venues.
• Retail stores – Suitable for grocery stores, home improvement stores and other large retail spaces.
• Auto service and repair shops – Clear exhaust fumes from service bays.

Depending on the application, consider hazardous dust certifications and waterproof ratings for fan motors.

Troubleshooting Common Dayton Fan Issues

Dayton fans are very reliable, but occasional issues can arise. Here are troubleshooting tips for common problems:

• Not starting – Check for tripped electrical breakers or thermal overloads. Inspect wiring connections. Test voltage at fan terminals.
• Loud noise – Listen for sounds of scraping, grinding or squealing and inspect internal moving parts. Replace bearings or tighten mounts as needed.
• Vibration – Balance blades, tighten fan housing, and ensure it is mounted securely. Misaligned pulley/belts on belt-driven models can also cause vibration.
• Overheating – Confirm sufficient airflow over motor windings and clean off accumulated dust. Replace motor if overheating persists.
• Insufficient airflow – Remove obstructions, align ducting, and confirm adequate CFM for space requirements. Increase fan speed or size.
• Wobble – Indicates bent fan blades, faulty bearings, or unbalanced buildup of debris on blades. Replace affected parts.

Addressing issues quickly prevents more extensive damage long-term. Always consult factory manuals for detailed troubleshooting procedures.

Materials Used to Construct Dayton Fans

Dayton utilizes heavy-duty materials designed to withstand demanding industrial operating conditions:

• Housing – Rigid powder-coated steel or painted aluminum housings resist corrosion and scratches.
• Blades – Dynamically balanced aluminum alloy or galvanized steel blades optimized for airflow.
• Hub – Durable steel hubs securely attach blades to shaft and withstand centrifugal forces.
• Shafts – Solid steel shafts withstand torque and rotational forces without flexing or twisting.
• Motors – Totally enclosed air over (TEAO) electric motors resist industrial contaminants for longer life.
• Guards – Expanded steel or welded wire guards prevent accidental contact with moving parts.
• Bearings – Heavy-duty ball or roller bearingsdesigned for tens of thousands of hours of use.

Careful material selection contributes to the rugged dependability of Dayton industrial fans.

Using Dayton Fans Outdoors

While designed primarily for indoor use, some Dayton models can be suitable for outdoor installations, provided the right model and modifications are selected:

• Choose Dayton fans with totally enclosed air over (TEAO) motors that resist moisture, dust and other outdoor elements.
• Use fans with stainless steel exterior housing rather than plain steel, or ensure thorough outdoor-rated painted finishes.
• For wet environments, sealed bearings and shaft seals prevent internal corrosion.
• Select high air volume fans that can overcome wind resistance for effective airflow outdoors.
• Use mounting accessories designed for vibration resistance since movement is amplified outdoors.
• Redirect or shield discharged air to avoid recirculation back into fan inlet.
• Account for temperature variations spanning winter and summer.

With the right fan specifications and installation considerations, Dayton units can provide outdoor cooling, ventilation and exhaust capabilities.

Airflow Power of Dayton Industrial Fans

A key metric for industrial fans is cubic feet per minute (CFM) which measures airflow volume. Here are some example CFM values for popular Dayton models:

• 16 inch belt drive – Can reach max 3,210 CFM airflow on high speed setting.
• 24 inch direct drive – Up to 11,950 CFM for mid-sized warehouse and shop ventilation.
• 36 inch air circulator – Pushes up to 21,800 CFM for cooling large spaces.
• 48 inch exhaust fan – Heavy-duty airflow up to 38,600 CFM for smoke/fume removal.
• 72 inch wall-mount – High velocity airflow reaching 78,200 CFM through optimized blade design.
• 84 inch high volume – Massive 96,800 CFM output able to handle expansive facilities.

Evaluating CFM specifications helps match the proper fan power level to your ventilation requirements.

Noise Levels of Dayton Industrial Fans

Due to their high-velocity spinning blades and motors, industrial fans inherently generate moderate noise ranging from around 55-95 decibels. Here are typical dBA noise levels for Dayton models:

• Small 16-24 inch belt drive fans – Average 68-78 dBA noise output.
• Mid-size 36-48 inch units – Usually 75-85 dBA depending on selected fan speed.
• Large 60-72 inch floor/wall fans – Tend to produce around 78-88 dBA on high speed.
• 84 inch warehouse models – Up to 91 dBA on maximum airflow settings.

This volume may require hearing protection for prolonged exposure. Larger fans are often installed up high and away from work areas to minimize noise impact. Choosing variable speed controls allows noise reduction at lower airflow settings.

Replacing Parts on Dayton Fans

Some Dayton fan components will require replacement over time. Here are tips for part swaps:

• Blades – Remove center hub nut and detach blades. Install new blade on shaft, aligning holes. Replace hardware.
• Guards – Unscrew existing guard at mounting points, transfer screws to new guard for easy swap.
• Bearings – Use press fitting tools or take to machine shop for bearing installation/removal on shaft.
• Motors – Hire electrician to disconnect wiring and swap entire motor assembly. Align pulleys or couplings.
• Belts – Loosen motor mount, roll off old belt, stretch new belt into place around pulleys. Adjust tension.
• Shaft seals – Carefully pry out old seal, clean housing bore. Grease and press-fit new shaft seal until fully seated.

Always power down and lock out fans before any repairs. Verify parts are compatible with specific Dayton models.

Most Popular Models of Dayton Industrial Fans

These Dayton models see heavy demand due to their versatile performance across many applications:

• 4C440 High Volume Low Speed Floor Fan (18-78 inch models) – The flagship barn fan for agricultural facilities with high airflow.
• 4C443 Medium Duty Circulator (12-36 inch models) – Reliable ceiling-mount fan for warehouse ventilation and cooling.
• 4C446 High Volume Circular Wall Fan (24-72 inch models) – An axial fan providing huge airflow volumes along walls.
• 4C660 Belt Drive Fan (10-36 inch models) – Durable belt-driven fan covering small to mid-size industrial uses.
• 4C656 Medium Duty Tubeaxial Fan (18-48 inch models) – Compact axial fan for confined spaces and ducted applications.

These best-selling fans cover the full range of airflow volumes, mounting configurations, and budgetary needs.

Safety Features of Dayton Industrial Fans

To help ensure safe operation, Dayton incorporates these safety-oriented design features:

• Guards – Prevent accidental contact with moving blades that could cause serious injury.
• Grounded electrical systems – Help avoid potentially dangerous shocks and electrical hazards.
• ETL certification – Verifies design meets electrical, temperature and mechanical safety standards.
• Fire-retardant motors – Limit the risks of motor overheating igniting surrounding materials.
• Emergency shut-offs – Provide a way to immediately stop airflow in a hazardous situation. Can be wired into system controls.
• Thermal overload protection – Automatically shuts motor down in overheat situations before fire risk develops. Auto resets when cooled.
• Warning labels – Caution workers about automatic starting, speed settings, and blade hazards.
• Shaft/belt guards – Contain moving belts/pulleys and rotating shaft ends to eliminate contact.

Careful safety engineering makes these heavy-duty fans suitable even for public spaces. Be sure to also follow all manufacturer guidelines.