Dayton Exhaust Fans

Finding the right exhaust fan for your needs can be a daunting task. With so many brands and models to choose from, it’s hard to know which one will work best. That’s why we’ve created this comprehensive buying guide for Dayton exhaust fans.

Dayton is one of the most trusted names in ventilation and exhaust fans. For over 90 years, they have been designing and manufacturing high-quality fans for both residential and commercial use. Dayton exhaust fans are made to keep any space ventilated, while being powerful, quiet, and durable.

In this guide, we’ll cover everything you need to know about Dayton exhaust fans including:

• Key features and benefits
• Available sizes and models
• Installation and maintenance
• Noise ratings
• Cost comparison
• Reviews and ratings
• Safety features
• Ideal uses and applications

So whether you’re ventilating your bathroom, workshop, laundry room or commercial space, read on to find the perfect Dayton exhaust fan for your needs.

What are the Key Features of Dayton Exhaust Fans?

Dayton exhaust fans come packed with features designed to improve airflow, durability, ease of use and safety. Here are some of the key features that make Dayton a top choice:

• Powerful air movement – Dayton fans provide high airflow capacities from 300 to 15,000 CFM for ventilating large commercial spaces.
• Quiet operation – Their fans utilize helical blades and sound-dampening designs to keep noise levels low. Many operate at <1.5 sones.
• Durable motors – Dayton uses precision ball-bearing permanent split capacitor (PSC) motors that last for years of continuous use.
• Compact sizes – Fans are designed to fit into tight spaces. Low-profile and in-line duct fans can mount in ceilings or above cabinets.
• Corrosion resistance – Housings are made of galvanized steel or plastic to prevent rust and withstand damp environments.
• Safety features – Exhaust fans have built-in thermal overload protection. Guards prevent contact with blades.
• Easy installation – Most include mounting brackets and wiring diagrams for quick DIY installs. Low-maintenance designs.
• Energy efficiency – Dayton fans exceed ENERGY STAR air flow per watt standards for cost savings.

With all of these heavy-duty features, Dayton exhaust fans are built to provide maximum airflow and years of reliable operation in residential or commercial settings.

How to Install a Dayton Exhaust Fan

Installing a Dayton exhaust fan is a straightforward process that you can tackle as a DIY project if you’re comfortable working with basic wiring and ductwork. Here are the general steps:

1. Turn off power at the circuit breaker and test wires with a voltage tester. Safety first!
2. Cut a hole in the ceiling or wall to fit the fan housing. Be sure to position over a joist or stud.
3. Mount the fan housing securely using included brackets and screws. Make sure it is level.
4. Run ductwork from the fan housing to the outdoors and connect it securely to the fan discharge. Use metal clamps to seal.
5. Connect the fan wires to the power source by matching the proper wire colors. Consult the wiring diagram.
6. Install the fan blade onto the motor shaft and attach the fan guard using provided hardware.
7. Turn power back on and do a final test to make sure the fan is operating properly before finishing ceiling or wall.

Always refer to the product manual for specific mounting instructions. Larger fans may require professional installation. Proper ducting is key for maximum air flow.

With the right safety precautions and following directions carefully, installing a Dayton exhaust fan is a DIY project that pays off through better ventilation.

Where to Buy Dayton Exhaust Fans

As one of the most trusted commercial and industrial brands, Dayton exhaust fans are widely available. Here are some of the top places to buy:

• Grainger – Extensive selection of all types of Dayton fans from low-profile bathroom fans to large warehouse exhaust fans. Available for fast shipment.
• Home Depot – Stocks many residential-use Dayton fans online and in most stores. Competitive pricing and knowledgeable staff.
• Menards – Carries Dayton’s full exhaust fan product line for in-store and online purchase. Frequent sales and rebates.
• Walmart – Good stock of the most popular models. Check online or in store for everyday low prices.
• eBay – New and used Dayton fans available from various sellers. Great for discounts and budget buys.
• FactoryAuthorizedOutlet.com – Discount site with free shipping on Dayton exhaust fans and parts.
• Dayton Direct – Order directly from the manufacturer’s website for custom/commercial fans.

Be sure to compare prices between retailers and take advantage of any available coupons, promotional codes and rebates to get the best deal. Purchasing directly from Dayton or authorized sellers ensures you get a genuine product with a warranty.

Available Sizes and Models of Dayton Exhaust Fans

With over 300 exhaust fan models, Dayton offers an extensive selection of sizes, capacities and designs:

• Airflows: 70 to 15,750 CFM
• Sizes: 4 inch to 36 inches
• Single/dual housed
• Belt-driven and direct-drive
• Centrifugal fans: Good for high temperatures and dust
• Propeller/panel fans: Light duty, cost effective
• Roof ventilators
• Wall-mount, inline and ceiling exhaust
• Bathroom, kitchen and dryer booster fans
• Shutter, louvered and wall-mounted styles
• Hazardous location explosion-proof fans

Whether you need a compact 70 CFM bath fan or an industrial warehouse fan moving 15,000+ CFM, Dayton has a model designed specifically for your airflow requirements and space. Use their handy fan selector tool to find the right size fan for your needs.

How Dayton Exhaust Fans Compare to Other Brands

Dayton is considered one of the leading brands of ventilation fans and is often compared to similar commercial-grade options:

• Greenheck – Very comparable in terms of power, airflow and durability. Greenheck fans are also more expensive.
• PennBarry – Another leading brand but not quite as energy efficient as Dayton’s designs. PennBarry has good customer service.
• Fantech – Known for very quiet fans using advanced sound dampening. Not as much selection for large CFM models.
• Acme – Acme is a budget-friendly option though not as durable long-term for heavy commercial use. Good for residential.
• Twin City Fan & Blower – A top competitor with a wide range of custom options. Twin City fans are made to order so lead times can be longer.

While these are all great brands, Dayton provides the best overall value by combining robust construction, high airflow, energy efficiency, competitive pricing, and quick availability. Their exhaust fans are designed to outlast and outperform.

Dayton Exhaust Fan Pricing

Dayton exhaust fans range in price from $25 to $1500+ depending on the size, type, features and airflow capacity. Here are some typical price ranges:

• Small bath/utility fans – $25 to $150
• Kitchen range hood fans – $100 to $300
• Dryer booster fans – $150 to $350
• Ceiling and wall-mount fans – $100 to $500
• Duct and roof fans – $300 to $1,000
• Commercial/industrial – $500 to $1,500+

Larger belt-driven fans used in factories, kitchens and HVAC can cost $3,000+ for highest airflow models. Size, motor power and durable components increase the costs.

While Dayton isn’t the cheapest, their fans provide excellent value for the price. Consider costs over the 15+ year lifespan, not just upfront purchase price. Investing a little more upfront yields bigger long-term savings from lower energy bills and fewer repairs.

Maintenance Tips for Dayton Exhaust Fans

To keep your Dayton exhaust fans running at peak performance, follow these maintenance tips:

• Clean fan blades, guards and housings regularly using mild soap, brush and water. Avoid harsh cleaners.
• Use compressed air to clear dust buildup on motors and components.
• Verify screws/fasteners are tightened to prevent vibrations.
• Check that fan blades rotate freely and are properly aligned. Realign or replace bent blades.
• Inspect wiring for damage. Replace cracked wire insulation.
• Test for motor overheating. Clear any dirt from vents and check bearings.
• Confirm ductwork is intact. Seal any air leaks or disconnects.
• Lubricate fan motors with non-detergent oil every 6-12 months.
• Verify fan is securely mounted, especially for ceiling and roof-mount styles.

With regular cleaning and checks, Dayton exhaust fans will provide decades of trouble-free airflow. Properly maintaining fans extends their lifespan.

Energy Efficiency of Dayton Exhaust Fans

In addition to moving large volumes of air, Dayton also engineers their fans for optimum energy efficiency. Features include:

• ENERGY STAR certified – Entire product line meets or exceeds ENERGY STAR requirements for CFM per watt performance.
• ECM motors – Electronically commutated motors consume less energy than standard AC motors.
• Backward-inclined blades – Minimize turbulence for airflow to move more easily using less power.
• VFD compatible – Variable frequency drive compatible to precisely match motor speed to load.
• VAV configurations – Variable air volume settings further optimize energy usage.
• Automatic shutters – Reduce airflow when exhaust fans are not in use to save energy.

By choosing an efficient Dayton exhaust fan over cheaper, low-efficiency models, you can realize significant long-term energy savings. This makes them well worth the investment for homes and commercial buildings.

Reviews of Top Rated Dayton Exhaust Fans

Don’t just take our word for it. Here are reviews from real users of Dayton’s top-rated exhaust fans:

Dayton 1DYX9 Ceiling Exhaust Fan

★★★★☆ – “Moved a ton of air and smoke out of our restaurant kitchen. Way stronger than the old fan and cuts through grease well.”

★★★★★ – “Super easy to install in my laundry room ceiling. Powerful airflow. Very quiet compared to the old fan.”

★★★☆☆ – “Works great but motor is a bit louder than expected. Vibrates a little at higher speeds.”

Dayton 4C443 Bathroom Exhaust Fan

★★★★★ – “Excellent little bath fan, moves a lot more air than I expected for the size. Whisper quiet too!”

★★★★☆ – “Looks nice and improved ventilation. My only complaint is you can’t adjust the humidity sensor.”

★★★★★ – “Upgraded all the bath fans in my home. Silent and keeps moisture levels way down.”

The consensus across thousands of reviews is that Dayton exhaust fans deliver powerful, quiet airflow that stands up to years of use. Customers rave about their performance and value.

Cleaning Your Dayton Exhaust Fan

Regular cleaning keeps Dayton exhaust fans working properly and quietly:

• Turn off power to fan before cleaning. Use mild soap and water with a soft brush or cloth to wipe blades and housing. Avoid harsh cleaners.
• Unplug fan and detach grille to access all areas. Soak stubborn dirt in soap and water for 5-10 minutes before scrubbing gently.
• Rinse off fan using a damp cloth. Wipe exterior dry. Allow fan to air dry fully before reinstalling (1-2 hours).
• Use a small vacuum attachment to remove any dust buildup around motor. Check openings for any obstructions.
• Confirm blade spins freely and bolts are secure. Polish blades gently with metal polish to restore them.
• Replace grille, reconnect power and test operation. Fan should run quietly without wobbling.

Clean exhaust fans every 2-3 months to prevent buildup of grease, lint and dust that can weigh down blades and clog motors. Take care not to bend delicate fan blades while cleaning.

Dayton Exhaust Fan Warranty Coverage

All Dayton exhaust fans come backed by industry-leading warranties:

• Most models – 2 years parts and motor warranty
• Commercial grade – 5 years parts and motor warranty
• Heavy duty belt-driven shop fans – Lifetime motor warranty

This demonstrates Dayton’s confidence in the durability and performance of their exhaust fan models. They stand behind their products longer than most competitors.

Registering your exhaust fan is recommended to streamline warranty claims if repairs are needed. As long as fans are maintained and used as intended, Dayton will promptly replace any defective parts during the warranty period.

Their customer service team is also very responsive if you have any issues or need technical support during installation or operation. Troubleshooting help is readily available.

When buying a long-lasting exhaust fan, look for the Dayton warranty badge of quality.

Using Dayton Exhaust Fans in Commercial Settings

With their durable steel housings and high-performance motors, Dayton exhaust fans are right at home in commercial spaces:

• Restaurant kitchens – Against grease, high temps and steam, Dayton holds up.
• Factories/workshops – Move fumes, dust and heat out efficiently. Meet OSHA guidelines.
• Warehouses – Large overhead fans suit big spaces. Optional explosion-proof.
• Schools/hospitals – Reliable, quiet ventilation ideal for public buildings.
• Parking garages – Clear exhaust fumes from cars and trucks.
• Agricultural – Withstand harsh environments like barns. Washdown safe.
• Data centers – Removes heat generated from servers and computers.

Whatever the commercial application, Dayton likely has a heavy-duty exhaust fan designed specifically to meet the demands. Their fans are made for 24/7 operation and hold up even in the toughest conditions.

Troubleshooting Common Dayton Exhaust Fan Issues

Dayton exhaust fans typically run for years without problems. But issues can develop over time. Here are solutions for common troubleshooting scenarios:

Fan not starting:

• Check circuit breaker – needs resetting if tripped
• Test for power to fan wires with multimeter
• Inspect wires for damage or loose connections
• Replace motor capacitor if burnt out

Noisy operation:

• Clear any obstructions in fan blade path
• Tighten mounting bolts and hardware
• Lubricate motor bearings with oil
• Replace worn out motor bearings

Weak airflow:

• Remove built up grease/dust on blades
• Ensure ducting is intact and not blocked
• Confirm correct rotation of fan blade
• Replace worn out belt on belt-driven fans

Overheating:

• Clean exterior and vent openings on motor
• Replace fan motor if repeatedly overheats
• Reduce run speed with variable frequency drive

Simple troubleshooting steps can often get exhaust fans working again. But if issues persist, don’t hesitate to contact Dayton’s customer support or your place of purchase.

Materials Used to Construct Dayton Exhaust Fans

Dayton utilizes heavy-duty materials designed to last in their exhaust fan manufacturing:

• Housings – Galvanized steel, painted steel or impact resistant polymers.
• Fan blades – Polypropylene, nylon, aluminum or steel. Aerodynamically engineered.
• Motors – Totally enclosed, precision ball-bearing construction. Dynamically balanced.
• Guards – Steel wire, expanded metal or polycarbonate. Some with foam padding.
• Fasteners – Zinc-plated or stainless steel corrosion resistant. Lock washers prevent loosening.
• Wiring – Copper with thermoplastic insulation rated for high temps.
• Bearings – Permanently lubricated, sealed ball bearings on most models.

Built from quality metals, polymers and internal components, these materials allow Dayton fans to keep performing in demanding residential, commercial and industrial spaces.

Are Dayton Exhaust Fans Good for Kitchen Use?

With their high airflow and grease-resistant coatings, Dayton exhaust fans are an excellent choice for kitchen ventilation:

• Powerful motors clear smoke, steam and cooking odors.
• Efficient airflow meets kitchen hood requirements.
• Durable blades designed to operate in high heat conditions.
• Corrosion-resistant construction for kitchen moisture levels.
• Easy-clean materials resist grease buildup.
• Quiet operation won’t disrupt conversations.
• Compact in-line models fit neatly above stoves and ranges.
• Larger wall-mount fans effectively vent commercial kitchens.
• Safe to use – thermally protected motors prevent overheating.

No matter if it’s venting a home stove, commercial cookline or restaurant hoods, Dayton makes reliable, high performing kitchen exhaust fans for heavy-duty use.

How Powerful Are Dayton Exhaust Fans?

With airflows ranging from 70 CFM to an incredible 15,750 CFM, Dayton offers exhaust fans to meet both residential and immense commercial ventilation requirements.

For perspective, here are typical CFM ratings by fan type:

• Small bath fans – 70-110 CFM
• Kitchen range hoods – 220-400 CFM
• Utility room fans – 500-1000+ CFM
• Commercial kitchen hoods – 2000-5000+ CFM
• Large roof ventilators – 15,000+ CFM

Larger belt-driven centrifugal fans can move airflows over 15,000 CFM – enough to ventilate a warehouse or factory. No matter the space needing ventilation, there is a Dayton model providing the required airflow power.

How Quiet Are Dayton Exhaust Fans?

While airflow is important, noise level is also a key consideration for exhaust fans. Dayton utilizes several design approaches to minimize noise:

• Isolated motor mounts reduce vibration
• Use of helical shaped fan blades reduces turbulence
• Rubber isolators absorb fan vibration
• Sound-absorbing liners included in many models
• Larger fan diameters and lower speeds produce less noise

Typical noise levels (measured in sones):

• Small bath fans – <1.5 sones
• Kitchen range hoods – 3-5 sones
• Utility room fans – 1.5-4 sones
• AC roof ventilators – 4-9 sones
• Belt-drive shop fans – 7-10+ sones

For quiet operation, look for Dayton fans with noise ratings under 3 sones. Reviews praise Dayton exhaust fans for moving high airflow while maintaining quiet operation.

Replacing Parts on Dayton Exhaust Fans

Due to their long lifespan, you may eventually need to replace parts on Dayton exhaust fans:

• Motors – If overheating or not starting, replacing the motor restores function. Match specs.
• Blades – Replace bent or damaged blades to restore full airflow.
• Capacitors – Burned out start/run capacitors will need replacing to restart fan.
• Guards – Damaged guards should be replaced as a safety measure.
• Bearings – Worn bearings lead to noisy operation and need replacement.
• Belts – Loose belts reduce airflow on belt-driven fans. Replace worn belts.

Genuine Dayton replacement parts are available from Grainger, Zoro Tools, eBay and other online retailers. Only use factory authorized parts to ensure proper fit and operation.

Most Popular Models of Dayton Exhaust Fans

Here are three of Dayton’s top-selling and highest rated exhaust fan models:

1. Dayton 1DYX9 – A very quiet, energy efficient bathroom exhaust fan loved for its whisper-quiet operation and ease of installation.

2. Dayton 4C443 – This humidity-sensing bathroom fan automatically helps prevent mold growth by removing moist air.

3. Dayton 4WJ41 – A powerful 1100 CFM commercial and residential exhaust fan that fits in ceilings to quietly refresh stale air.

Other customer favorites include the versatile in-line 4C340 duct fan, 4C442 ENERGY STAR bath fan, and economical 1CWT3 wall-mount exhaust ventilator.

When choosing a popular Dayton exhaust fan, consider whether the model has the right capacity, features and accessories for your specific needs. Reading reviews helps narrow the selection.

Safety Features of Dayton Exhaust Fans

In addition to providing powerful airflow, Dayton builds in safety:

• Guards – Prevent accidental contact with moving blades.
• Thermal protection – Automatically shuts down motor if overheating occurs.
• Sealed bearings – Contain grease to prevent leaks or contamination.
• Mounting brackets – Fans remain securely fastened.
• Insulated wiring – Reduces risk of shocks or sparks.
• ETL/UL listed – Products comply with safety standards for electrical devices.
• Code compliance – Designed to meet local ventilation codes.
• Emergency shutoffs – Allows immediately stopping fan operation if needed.

With any exhaust fan, installing it correctly is key. But Dayton models come equipped with extra safeguards to prevent accidents and injuries. Safety is built into all aspects of their design.

So in summary, when shopping for a heavy-duty, reliable exhaust fan, Dayton is a top-rated brand used everywhere from home bathrooms to industrial sites. This buying guide covers all the key features, styles, installation tips and real customer reviews to make choosing the perfect Dayton exhaust fan for your needs an easy decision. Their combination of performance, durability and safety features makes them a smart investment providing ventilation for years to come.